Accumulation Roller For Zero-pressure Conveying
Accumulation Roller is designed to enable zero-pressure accumulation in conveyor systems, allowing products to queue without contact or damage. Ideal for logistics, sorting, and packaging applications, these rollers reduce bottlenecks and improve operational efficiency. Boost efficiency with our Accumulation Roller for zero-pressure conveying. Perfect for logistics, sorting, and packaging lines. Low noise, high load capacity, and customizable sizes.
- Product Introduction
Key Features & Benefits
Zero-Pressure Accumulation
The product adopts advanced zero-pressure accumulation and placement technology, allowing items to accumulate and pause without resistance on the conveyor line. When the sensor detects that the downstream is blocked, the drum will automatically separate the drive or enter the idling mode to eliminate the compressive stress between the items. This completely avoids surface scratches, deformations and damages caused by mutual collision and compression of high-value, fragile or precision products during transmission. At the same time, it fundamentally eliminates the problems of jamming and shutdown caused by excessive pressure, greatly enhancing the safety and continuity of the production line.
Low Noise Operation
We are committed to creating a more comfortable and environmentally friendly working environment. Through precise calculation of the bearing cavity design, the adoption of high-precision sealed deep groove ball bearings and high-performance engineering plastic sleeve materials, the frictional resistance and vibration during operation have been significantly reduced. Make sure that when the drum is running at full speed, the noise level remains consistently below 55 decibels (equivalent to the volume of a normal indoor conversation). This not only reduces noise pollution in the working environment and alleviates employee fatigue, but also makes our products highly suitable for applications with strict noise reduction requirements, such as food workshops, pharmaceutical clean rooms, office logistics, and night operation areas.
High Load Capacity
Adhering to the design concept of being sturdy and durable, the core of the drum adopts a high-strength alloy steel shaft core and a thickened precision steel pipe shell. The key parts undergo special heat treatment processes, significantly enhancing the bending strength and overall rigidity. Combined with large-sized bearings and reinforced internal structure, it can easily handle the challenges of harsh loads such as heavy packages, metal parts, and large mechanical equipment. Even under the harsh working conditions of continuous heavy load and high-speed operation, it can ensure smooth and stable operation performance and an extremely long service life, making it an ideal choice for heavy industry, logistics sorting centers, and airport baggage handling systems.
Multiple Drive Options
To meet the power demands of various application scenarios, this series of rollers offers unparalleled drive compatibility. It can be easily adapted to
Belt drive: Economical and efficient, suitable for most general transmission scenarios.
Sprocket drive: It offers greater transmission torque and is suitable for heavy loads and long-distance transportation.
Friction clutch drive: It provides soft start and overload protection functions to prevent motor burnout.
O-belt/round belt drive: Multi-roller synchronous drive, compact layout.
This flexibility enables you to select the most suitable drive solution based on specific power, speed and torque requirements, simplifying system design and reducing spare parts inventory costs.
Easy Integration
We are well aware that downtime is a loss. Therefore, this series of rollers offers a wide range of standard sizes (such as diameter, shaft length, and shaft diameter), fully compatible with mainstream brand specifications, ensuring plug-and-play functionality and easy replacement of existing old rollers. At the same time, we offer highly flexible customized services, including special surface treatments (such as polyurethane coating, galvanizing, and painting), special shaft end designs, specific voltage and speed requirements, etc. Whether you are upgrading and transforming your production line or deploying a brand-new project, seamless and rapid integration can be achieved, minimizing installation time and reducing engineering complexity to the greatest extent.
Applications
Logistics & Warehousing:
Our rollers are the core ideal components of the automated sorting system. Its high load capacity ensures that it can stably transport various packages ranging from small envelopes to large heavy cargo boxes. The zero-pressure accumulation function enables collashless queuing during scanning, sorting and path selection, significantly reducing package damage and overturning and jamming caused by squeezing, ensuring the smooth operation and high efficiency of the sorting line. The low-noise feature helps improve the occupational health of workers who are exposed to high-decibel environments for a long time.
Packaging Lines:
Our rollers offer a perfect buffering solution. The zero-pressure accumulation and placement mode allows cartons to gently touch and pause, forming an orderly queue that perfectly matches the rhythm of downstream equipment and eliminates production bottlenecks. Smooth start and stop ensure the precise positioning of products at the labeling and coding stations, guaranteeing the quality of the operation. The sturdy structure can bear the weight of a full box of products and is highly durable.
Food & Beverage:
Our rollers offer gentle handling for the food industry. Zero-pressure technology eliminates the squeezing deformation of packaging boxes and the wear of labels. Low-noise operation (<55 dB) meets the requirements of food factories for a good production environment. In addition, we can offer stainless steel materials and designs that meet hygiene standards (such as no dead corners and easy-to-clean surfaces) to meet the strict hygiene regulations of food-grade applications and protect brand reputation.
Automotive Assembly:
The high load capacity and robust structure of the product can easily handle the severe challenges of heavy-duty vehicle components, ensuring safe transportation. Zero-pressure accumulation allows components to be temporarily stored before the assembly station, ensuring that workers retrieve them in the correct order, achieving lean production (JIT), while completely avoiding hard contact between valuable components and protecting their precision surfaces. Multiple drive options enable it to be easily integrated into highly automated production lines and synchronous systems.
Boost efficiency with our Accumulation Roller for zero-pressure conveying. Perfect for logistics, sorting, and packaging lines. Low noise, high load capacity, and customizable sizes.
Dongguan Smart Automation Part Co., Ltd.
Founded: 2002
Location: Dongguan, China – "The World Factory Center"
Facility: 8,600 m² production base | Employees: 202 (32 R&D specialists)
Brand: Srollmart® – Trusted in the global automation industry
Why Choose Us?
Custom Solutions: Tailor diameter, length, material, and shaft type to your needs.
Durability: Rigorous testing for impact resistance and longevity.
Export Expertise: Familiar with global shipping and certifications (CE, ISO).
Competitive Pricing: Direct factory prices with reliable after-sales support.
Why Choose Our Factory?
Custom Engineering: We specialize in providing OEM/ODM solutions. We can customize the diameter, length, power, voltage, and surface finish to perfectly match your conveyor design.
Proven Quality & Reliability: Every pulley undergoes rigorous testing under load to ensure performance and longevity. We use only high-quality materials and components.
Global Export Expertise: We are experienced in shipping to all major markets and provide all necessary documentation and support.
Competitive Pricing: As a direct manufacturer, we offer exceptional value without compromising on quality.
Optimize your conveyor system with our accumulation rollers. Contact us today for a free quote and expert consultation!
Technical Specifications
| Parameter | Specification |
|---|---|
| Diameter | 50mm, 60mm, 82mm (custom sizes available) |
| Tube Material | Carbon steel, stainless steel, plastic (PP/PE) |
| Surface Treatment | Zinc plating, powder coating, black oxide |
| Shaft Type | Spring-loaded, fixed, or double spring-loaded |
| Bearing Type | Precision ball bearing or roller bearing |
| Load Capacity | Up to 150 kg per roller (depends on size and material) |
| Drive Compatibility | Belt-driven, chain-driven, or motorized roller integration |
OEM Specification：
|
Roller Length (L) |
Roller Diameter φ(D) |
Speed |
Power |
Voltage(V) |
Roller Thickness(T) |
|
200mm-1500mm |
50mm |
1-180m/s |
60W/90W/120W/150W |
3PH 220V 3PH 380V 1PH 220V |
1.5-2.5mm single side |
|
200mm-1500mm |
60mm |
||||
|
200mm-1500mm |
67mm |
||||
|
200mm-1500mm |
113mm |
||||
|
200mm-1500mm |
138mm |
||||
|
200mm-1500mm |
165mm |
||||
|
200mm-1500mm |
216mm |
||||
|
Tube Material |
Carbon Steel /Stainless Steel |
||||
|
Surface Treatment |
Hot Dip Galvanized /Ordinary Galvanized/ Chrome /Nickel Plated /Encapsulation /PVC Encapsulation |
||||
|
Load Bearing |
30-300KG/PC |
||||
Hot Tags: accumulation roller for zero-pressure conveying, China accumulation roller for zero-pressure conveying suppliers, factory, Accumulation Roller, Accumulation Sprocket Steel Roller
